These blades are similar to stone cutting saw blades but they are designed for extremely hard material. Fabricating hard surfaces like stone, ceramic, porcelain, and sintered materials well requires not only good skills, but also the best equipment. Even though the best tools still require the craftsman to use them properly, having tools designed for the task makes the job easier. Since this is the case we offer a selection of diamond saw blades for some of the most popular materials. Segmented diamond band saw blades can be used to cut a wide variety of hard materials including silicon, quartz, carbon, glass, ceramics, and composites. Our specially formulated steel backing lends exceptional flexibility, while not sacrificing strength to the band saw blade. All blades are cut to customer specification and welds are guaranteed for the life of the blade. NIABRAZE offers a segmented diamond band saw blade that can provide precise cutting, minimal material loss, and superior band life.
Many prefer to use water with additives because there is less mess during the cutting than when oil coolants are used. However, water isn’t a good coolant, because the flashpoint is quite low compared to the oils, which are commonly in use. Frequently, on some social media sites as well as some forums, questions arise about the type of saw blades to buy for trimming or slabbing rock, and how to sharpen the blades. Blades designed for wet use only must be operated by saws that can deliver a continuous supply of water to cool the blade. Delta tip - it is important to use a dressing stone to dress the blade throughout the blade's life. Steel blade with 7 mm, diamond-coated high-rim for a cleaner cut. Walk Behind Diamond Blades, Hand-Saw Diamond Blades, Ring Saw Blades, Soff Cut and more with different bonds for each application to match your cutting needs.
The bond is a term used for the softness or hardness of the powder metal being used to form the segments. The bond controls the rate at which the diamond segments wear down allowing new diamonds to become exposed at the surface to continue grinding with a "sharp" edge. An important step in choosing a blade is to match the bond to the specific material to be cut. Additional factors to consider are the type and power of the equipment to be used and the availability of water. Harder materials need a softer bonded segment to allow for continuous diamond exposure. Softer materials like asphalt or freshly poured concrete can use a harder segment to resist the increased wear that softer, abrasive materials create. In addition, the diamonds' grit , toughness, and concentration should also match the nature of the material to be sawed.
series High Precision Diamond Blades & Saws, insure the highest standards for cut quality and accuracy from material is being cut, to reducing secondary steps after the cutting completion. Call us to see how we can save you time and money and for all your diamond abrasive cutting needs. The beads are made of an annular steel support on which the diamond grains are deposited by electrolysis; they have a remarkable robustness and biting capacity. The electroplated diamond wire is perfectly suited for sawing soft stones. It is most efficient for small cuts and for squaring-off blocks . This must occur so the rock, which is the focus of the cut, doesn’t rub on the sides of the blade during the process.
BLACK blades are sintered and have more diamond for the tougher work needed in cutting dense material like agate. SILVER blades have a notched construction on a thin core for cutting more precious material. Super Slicer blades are a great replacement for Pro-Slicer blades. The 4" and 6" sizes can be used with water coolant on most stones. For slabbing, trimming agates and jaspers, or other heavy cutting jobs, you should use an oil-based coolant. Oil provides better cooling properties, which will give you longer blade life. The optimum RPM for 4" Super thin blades is 4000 RPM and 6" blades is 2650 RPM.
Blades & Bits, founded in 2016, is a top manufacturer of professional and industrial-grade diamond saw blades, drill bits, and cutting tools. We have wet/dry cutting tools, blades, and bits for cutting all types of materials cleanly and with no chipping or flaking. Our diamond blades and diamond drill bits are built for high performance using the best diamonds, and other top grades to ensure quality, power, and longevity. Diamond blades are essential for the construction industry; the blade has synthetic diamonds in its outer edge to improve the cutting of all kinds of materials. As diamond is one of the hardest materials and extremely effective for cutting stone, concrete, bricks, ceramics and even some non-ferrous metals. Toolstation has a variety of diamond blades from reliable brands to cut all types of building materials including Bosch diamond saw blades, Mexco diamond blades, Turbolite, Spectrum and Pegasus.
We have made great strides to make the catalog more useful than ever. Grades, bonds, and other specifications are all clearly presented for each product. After purchasing a 100+ year-old home, it quickly become apparent that he'd need to learn a thing or two about renovation. As with many who start with great ambitions, Rob soon found out that it takes twice as long and costs twice as much to get things done right. Plus, for every problem you fix, there are many more lurking behind the walls. It was while working on his house that he was able to marry his passion for renovation with his professional life as a public relations consultant. Diamond crystals – Typically synthetic rather than natural, diamond crystals allow manufacturers to control the shape and size. The synthetic process also allows for engineering crystals for specific applications.
A reasonably-formulated metal bond can hold the diamond in place, just as long as getting the maximum use from the diamond points before releasing the stone and exposing the next layer of diamond. Finally the last thing to consider about is the size of the diamond grit. The individual diamond sizes are classified in mesh ranges as 16-20# or 40-50#. The higher the numbers the finer and smaller the individual grits. The amount of diamond Crystals in the diamond segment is variable according to the cutting application and requires more horsepower as the content of diamond is increased in the diamond segment. In brief, it means that as more diamonds are added to the diamond segment, more horsepower is required to make the diamond saw blade cut well. In effective terms this means that the diamond saw blades for high horsepower saws will have more diamond in the segment. These typically produce less sparks when cutting and are more expensive than the abrasive type of blades but are far superior, in my opinion. They seem to last longer and are less dangerous than using the abrasive types of metal cutting blades.
While the blade cuts, the material exerts wear on the blade exposing the diamond grit on the rim. This causes the diamond grit to wear away and expose more diamond grit underneath, thus grooving the material. The more abrasive the material the faster the tendency to wear down the rim. Always read and follow the operating and safety instructions in the power tool owner’s manual before using. We can produce various kinds of specifications namely 300mm to 3500mm diamond blades including gang saw blade and circular saw blade. The diamond segments are applicable to granite, marble, sandstone, limestone, slate, basalt, concrete, glass, ceramic tile and asphalt. The process standard adopted to manufacture the blade core is connected to the welding methods. Lower cost, higher quantity diamond saw blades use either a sintered or vacuum brazed attachment process. Vacuum brazed and sintered diamond saw blades attachment processes are adopted for dry-cutting soft materials with low horse power equipments. The blade cores selected for these diamond saw blades are usually very simple and do not require many of the steps of the blades for more aggressive applications.
As the best China diamond polishing pads manufacturer, we fully understand our duty and offer the best polishing pads which can fulfill their working requirement and enable the worker to perform the task with extra efficiency. These pads are suitable for almost every type of ceramic and stone, such as quartz, marble, granite, etc. The polishing pads are up to accuracy in offering excellent finishing as the concentrated size of diamond powder, and other mixed materials are present. The high purity level of the raw material makes the surface of the stone clean as new. Being the top wholesale polishing pads supplier, we ensure that we make the ideal quality polishing pads China at the most economical rates. The most efficient tools in the market today are diamond abrasive and polishing pads for working on stone and they are now easily available and is reasonably priced. The Mad Max 5" concrete polishing pads are designed for aggressive wet polishing of all types of concrete surfaces.
